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Resources

  • Materials

    Array
    • Anodizing
    • Powder Coating
    • CNC Machined
    • Electroplating
    • Painting
    • Printing
    • Laser Etching & Engraving
    • EDM
    • Drilling
    • Tapping
    • Heat Treating
    • Annealing
    • Quenching
    • Aging
    • Assembly
    • Teflon Coating
    • Impregnation
    • Zinc Plating
    • Chromate
    • Brushed Satin Chrome
    • Copper, Nickel and Tin Plating
    • Alodine
    • Cerakote
    • E-Coating

Post Processes

  • Anodizing
  • Powder Coating
  • CNC Machined
  • Electroplating
  • Painting
  • Printing
  • Laser Etching & Engraving
  • EDM
  • Drilling
  • Tapping
  • Heat Treating
  • Annealing
  • Quenching
  • Aging
  • Assembly
  • Teflon Coating
  • Impregnation
  • Zinc Plating
  • Chromate
  • Brushed Satin Chrome
  • Copper, Nickel and Tin Plating
  • Alodine
  • Cerakote
  • E-Coating

Technical Info

Expected part tolerances for as-cast parts are + 0.005” up to 10” in length

As the part length increases, the tolerance will also increase

Draft needs to be taken into account when designing for die casting with the minimum draft angle 2°

Minimum wall thickness for parts is 0.039”, but walls as thin as 0.020” can be die cast for smaller-sized parts

For lettering always use raised versus recessed, and use Sans Serif fonts that re equal to or r than 20 points and at least 0.020” thick

Avoid excessive changes in the cross section by designing gradual changes; uniformity is paramount for metal flow in the mold

Use ribs and blend them with external radii and fillets in an effort to remove sharp corners

In place of sharp corners and edges, design with a minimum radius of 0.015” – 0.031”

Ensure the parting line is as straight as possible

Materials

  • Aluminum
  • Magnesium
  • Zinc
  • Copper